Facility & Infrastructure
Dedicated aerosol and liquid filling lines, an in-house R&D and QA laboratory and secure warehousing, strategically located in Vapi, Gujarat, with convenient access to Mumbai's international logistics infrastructure.
Aerosol, Liquid & Specialty Packaging Systems
Versatile engineering across container geometries, propellant types, and formulation viscosity profiles.
Aerosol Manufacturing
Full automated sequence: bulk batch compounding, automated tare weighing, valve placement, precision crimping, propellant injection under pressure, and 100% hot-water bath leak testing.
BOV (Bag-on-Valve)
Product is hermetically sealed in a laminated multi-layer pouch inside the can, completely isolated from eco-friendly propellant gas (Nitrogen/Compressed Air).
Liquid & Roll-On Filling
Precision batch compounding, homogenization, and multi-nozzle automated filling for liquids, lotions, creams, and semi-solids from 2 ml vials to 5 Liter containers.
Zero Compromise In-Process Testing
Rather than testing quality only at the end, every single commercial run is monitored by rigorous in-line quality controls to ensure consumer safety and container integrity.
Every active, solvent, and fragrance oil inspected against internal monograph specs before dispensing.
Micro-gauge verification of crimp height and crimp diameter every 30 minutes to guarantee leak prevention.
Every single aerosol can passes through an illuminated 55°C hot water testing bath to detect micro-leaks.
Validation of spray cone angle, droplet size distribution, and discharge delivery rate per second.
Aerosol manufacturing involves pressurized hydrocarbon propellants. Our Vapi facility was engineered to international industrial fire safety codes:
Spacious, NFPA-Compliant Warehousing & Container Loading
Raw materials, active pharmaceutical ingredients, empty aerosol cans, valves, and finished goods are stored in segregated, climate-monitored zones with automated fire suppression. Finished products are palletized on heat-treated export wooden pallets and shrink-wrapped for international maritime container loading.
Frequently Asked Questions About Manufacturing
What is the Minimum Order Quantity (MOQ) for aerosol or liquid filling?
We offer flexible production tiers. For pilot batch validation and new product launches, trial runs start from smaller scale quantities. For standard commercial production, MOQs depend on can size, lithographed printing minimums, and active raw material procurement. Contact our sales team for an exact volume assessment.
What is the typical production lead time from approved sample to commercial delivery?
For established formulations with approved packaging components on site, commercial production typically completes within 3 to 4 weeks. For new formulation development requiring accelerated 3-month stability validation, we provide a structured step-by-step development timeline.
Can Accra Pac manufacture with our own formulation, or do we use your 500+ ready formulations?
Both pathways are fully supported. If you have an established formulation, our technical team executes seamless Technology Transfer and pilot verification on our lines. Alternatively, choose from our 500+ pre-validated R&D formulation library for rapid commercialization.
Can you manufacture both an aerosol and a liquid or roll-on version of the same product line?
Yes. Many of our enterprise partners manufacture a coordinated personal care line (e.g. an aerosol body spray, a roll-on antiperspirant, and a liquid shave balm) simultaneously at Accra Pac under one single audit, contract, and quality control team.
Let Us Engineer Your Next Formulation at Scale
Contact our engineering and technical team in Vapi for line allocations, packaging compatibility reviews, and pilot batch scheduling.